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HI’s PBPV System - converts waste streams in
a highly reducing environment
(absence of air) converting organic material into useful gases, and
inorganics into a vitrified aggregate (glass) that is non-toxic,
non-leachable, and non-hazardous. |
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The most unique aspect of HI’s PBPV System is
the ability to easily surpass incineration destruction levels without the pollution inherent in the combustion
process or have hazardous residues leftover from the process. |
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HI’s PBPV System is electrically-driven and
relies on
pyrolysis/vitrification (as opposed to combustion). This technology is acceptable where
incineration would never be allowed, such as metropolitan areas in
California and Indiana . |
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PLASMA - a hot ionized gas made up of ions and
electrons that is found in the sun, stars, and fusion reactors |
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Plasma is the “fourth state”
of matter and the most plentiful
“state” of the universe. |
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Lighting is plasma, as is the
aurora borealis or northern lights |
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PYROLYSIS - the chemical changes brought about by
heat. At high temperatures,
organic compounds
dissociate into elements and simple compounds, mainly hydrogen (a gas) and carbon (a solid) |
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VITRIFICATION - the melting of inorganic
elements and compounds to form a glassy/ceramic material that absorbs metals |
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GASIFICATION - A synonym for pyrolysis, but includes the controlled
(limited) addition of oxidants
to convert residual carbon
(a solid) to carbon monoxide (a gas) |
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METAL RECOVERY - the recovery of metal from
selected waste streams via a melting/smelting process |
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SYNGAS - A "synthetic" gas composed
primarily of hydrogen and carbon monoxide, with an energy content of
300-400 Btu/scf |
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Existing Technologies |
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Plasma
Pyrolysis - 28,000oF 3,200oF NO |
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Incinerators (MED) -
2,400oF
1,900oF
Y E S |
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Incinerators (WTE) -
2,400oF
1,800oF
Y E S |
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Incinerators (HAZ) -
2,400oF
2,300oF
Y E S |
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Autoclaves - 325oF 325oF Y E S |
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Cement
kilns - 3,400oF 2,200oF Y E S |
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Microwaves -
212oF 205oF Y E S |
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Chamber Temperatures - in incinerators,
autoclaves, cement kilns and
microwaves are sometimes greater
than above - but not for a sustainable period of time. |
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Air Emissions – from HI’s PBPV Systems are
from 1 to 2 orders of
magnitude lower than most hazardous
waste incinerators. |
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Powered
by a plasma-arc torch |
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An
electrotechnology |
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Variable high/controlled temperature |
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Intense, low-mass heat |
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Converts electrical energy to heat energy |
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Gasifies
organic materials |
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Vitrifies inorganic materials |
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Recovers, Recycles or Reuses the Residue |
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Product of plasma gasification is a syngas,
dominated by hydrogen and carbon monoxide |
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Chlorine reacts with hydrogen to form hydrogen
chloride (HCl) which is neutralized
in scrubber |
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Cleaned Syngas is available for use as clean
fuel chemical feedstock |
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Plasma units can achieve or exceed a destruction
and removal efficiency (DRE) of 99.99% for handling organic compounds |
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The energy contained in solid/liquid waste material is converted
to the energy found in
Syngas |
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This syngas can be used in a variety of applications: |
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Generate
steam (steam boilers) |
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Generate
electricity (micro-turbines or fuel cells) |
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Fuel
for transportation (methanol production) |
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Heating
& Cooling (absorption chillers) |
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Glass and ceramic compounds are formed by melting and mixing various
inorganic materials |
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Glass and ceramic solids are highly
resistant to leaching, and can
usually be used for construction aggregate |
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The solid waste material is converted into a glassy slag |
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This glassy slag can be used in a variety of
applications: |
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Raw material for art work |
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Pottery, paper weights, figurines & novelties |
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Parking lot stops, park benches, fence posts &
highway dividers |
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Building blocks/bricks |
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Decorative tiles |
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Roadbed filler |
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Landscaping |
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Aggregate for building material |
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When certain metals are present in large
quantities they can be recovered in a smelting process and reused |
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Glass layer may be used as a floating cap on the molten metal |
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Some metals are volatile at high
temperatures and require filtration and removal in
the gas
treatment system |
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PBPV ADVANTAGE:
(DRE) - destruction of organic material is more complete, due to
exposure to constant high temperatures |
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PBPV ADVANTAGE:
(dioxins & furans) - formation of dioxins and furans is less,
due to lack of oxygen and rapid cooling of gases, and total reduction of chlorine to HCl |
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PBPV ADVANTAGE:
(chlorinated hydrocarbons) - formation of chlorinated hydrocarbons
is less, due to the rapid cooling of gases, and total reduction of chlorine
to HCl |
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